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[theia-dev] Theia 1.72.1: fixes for Node.js 24 build / CI issues

Hi all,

A heads-up on a flaky build / CI issue that has been hitting Theia on Node.js 24 over the past few days. It started as sporadic build/test failures but escalated to consistently hanging / failing CI runs across multiple workflows, so we landed a set of mitigations.

What was happening

Electron's postinstall (and other consumers of extract-zip@2.0.1) sporadically dropped files on Node 24 runners, causing build and test failures. Root cause is in extract-zip's stream handling; tracked upstream in https://github.com/electron/electron/issues/51619.

What we merged (PR #17575)

- Bumped puppeteer / puppeteer-core to 25.1.0, which drops extract-zip from the Puppeteer dependency chain.
- Added a yauzl@^3.3.1 npm override in the monorepo root as suggested in the upstream issue.

We plan to ship this in a patch release for Theia today (1.72.1).

What this means for adopters

- @theia/cli's puppeteer-core moves from 23.1.0 to 25.1.0 (major). The only API change in our usage path is a TypeScript type rename: puppeteer.PuppeteerLaunchOptions to puppeteer.LaunchOptions. Runtime behavior is unchanged.
- If your own product hits the same race on Node 24, add "yauzl": "^3.3.1" to your overrides (npm) or resolutions (yarn). Our root-level override does not propagate to your dependency tree.

Note for open Theia PRs

If your PR was opened before #17575 landed, please rebase onto master to pick up the CI fixes. Without the rebase your runs are likely to keep hitting the same problems.

We're tracking the upstream Electron fix in GH-17570 and will retire the override once a fixed Electron is available.

Best regards,
Nina

Nina Doschek, MSc

Senior Software Architect
EclipseSource Austria


EclipseSource Services GmbH
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1040 Wien

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Registered Office: Schwindgasse 20/2-3, 1040 Wien; Handelsgericht Wien, FN 421413a

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